Star Wars Wax Figures and Costume Displays for the Lucas Museum of Narrative Art

Wax-Style Figures and More for The Lucas Museum of Narrative Art

The Tom Spina Designs team was honored to create custom life-sized figures and other elements for the Star Wars in Motion inaugural exhibit at the Lucas Museum of Narrative Art in Los Angeles.  Our work on this over-one-year-long project spanned the challenges of hyper-realistic wax-style figures, costume displays with complicated dressing needs and figures that needed to securely integrate with vehicles that were 3000 miles from our studio.

Every pose, facial expression and likeness was carefully crafted to match the discerning vision of museum founder, George Lucas, who also set hyperrealism as the direction for the look of these figures. This meant that any character with an exposed face would be created with silicone, the current state of the art for wax museum-type realism.

For the head sculptures, we leaned heavily on our studio’s experience with 3D technology, which allowed for faster incorporation of client notes and changes and helped make the best use of budget and time. This also allowed us to send printed model heads to our clients so they could directly handle and look at sculptures for approvals, rather than depending on photos.

Mannequin work was a practical affair. Specialty fabrication included sculpted fiberglass and poseable soft-foam with welded elements and mounts made to secure the figures in the museum’s tableaus. We worked closely with the museum team, using 3D scanning and blueprints to match our figures to the interiors and controls of the cockpits and seats of the many vehicles in this motion-themed exhibit.

Each of the mannequins were custom sculpted for proper fit and drape of the original screen-used costumes worn in the films. For Luke Skywalker, whose original 1977 costume was not in the museum’s archives, we were commissioned to create a carefully aged faithful replica of the original costume Mark Hamill wore in the film.

In all, our studio worked on 11 hyper-realistic silicone characters and 2 additional custom mannequins. One was created to fit an original Imperial Scout Trooper costume and securely “ride” a speederbike.

The final figure was a complex custom mannequin, made to properly support and allow safe dressing of the fragile, heavy and valuable original Bert Lahr Cowardly Lion costume from The Wizard of Oz.

In addition to that figurative and costume work, our crew also created a 1/3rd scale Darth Maul with billowing cloak to integrate with a Sith Speeder model built by ILM model-maker, John Goodson.

This was a once-in-a-lifetime project for our studio and we’re thrilled to finally share this work.

Project Credits

Tom Spina Designs in-house studio leads:

Tom Spina – Project Lead
Robb De Nicola – Character and Likeness Supervisor
Christine Richter – Lead Project Coordinator, specialty crating.

Custom Mannequins and figures:

Christian Maggi – Lead digital sculptor and digital molds
Philip Robinson – Darth Maul head sculpt
Nick Marra – Additional traditional sculpting

Rich Krusell – Lead head and hand painter, silicone casting and seaming
Melissa Ocampo – lead painter life-sized Darth Maul

Samantha Martino – Lead stylist and finishing, hair punching, additional silicone casting, seaming and paint.
Cate Broomhead – Custom wig fabrication
Maria Teran Medina – Hair punching

Patrick Louie – Custom mannequin and specialty fabrication
Pierre Briel – Custom mannequin, fabrication and welding
Matthew Beagan – Fiberglass mannequin fabrication, additional silicone casting and seaming

Gordon Tarpley – Cockpit and speederbike 1:1 mockups, mannequin fabrication
Daniel Flaherty and Max Frey – Mold preparation, 3D printing, prep and clean-up.

Scaled Darth Maul Model:
Sculpt by Christian Maggi, 3D print and prep by Daniel Flaherty. Assembly by Patrick Louie, Matthew Beagan, Max Frey and Gordon Tarpley. Paint by Sam Martino.

Luke Skywalker costume reproduction:
Costume, belt and boots patterns and fabrication by Adam Karolian. Distressing and aging by Patrick Louie and Max Frey.

Special thanks to additional TSD team members Mykaleah Young, Daisy Julca, Katie Batho, Ross Raniere, Tracey Halfpenny. As well as the teams at Tech Optics for their wonderful eyes and Marshall Fine Arts for their secure art storage, delivery and support through this project!

Contact Us Today!

Need custom statues, mannequins or costumes for your displays? Email or call today and let’s discuss your project!